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PRINCIPLE
OF OPERATION OF
THE THERMAL MASS FLOW METER
Sage Thermal
Mass Flow Meters have two sensors constructed of reference
grade platinum windings (RTDs). The two RTDs are clad in
a protective 316 SS sheath and are driven by a proprietary
sensor drive circuit. One of the sensors is self-heated (flow
sensor), and the other sensor (temperature/reference sensor)
measures the gas temperature. The pair is referred to as
the sensing element, and is either installed in a probe as
an Insertion style, or inserted into a pipe section as an
In-Line style flow meter. As gas flows by the flow sensor,
the gas molecules carry heat away from the surface, and the
sensor cools down as it loses energy. The sensor drive circuit
replenishes the lost energy by heating the flow sensor until
it is a constant temperature differential above the reference
sensor. The electrical power required to maintain a constant
temperature differential is directly proportional to the
gas mass flow rate and is linearized to be the output signal
of the meter.
. . . It is essential that this constant temperature
differential be maintained, even if there are wide fluctuations
in gas temperature. It is the job of the Sage proprietary
sensor drive circuit to maintain the differential,whether
or not the gas temperature changes, or however quickly molecules
cool off the flow sensor. It is also necessary to properly
calibrate the device with the actual gas (or close equivalent
with certain gases), in the Sage National Institute of Standards
certified (NIST) calibration facility. By accomplishing these
two critical objectives, the Sage meters provide an extremely
repeatable (0. 2% of full scale)and accurate output directly
proportional to the mass flow rate of the gas being measured.

SIG Series Integral General Purpose Mass Flow Meter
(In-Line
Style shown)
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Sage Thermal Mass Flow Meters are designed for high performance mass flow measurement
of flow rate and consumption of gases such as air, oxygen, natural gas, nitrogen,
digester gas, bio gas, flare hydrogen, argon, carbon dioxide and other gases
and gas mixes. They are field rangeable and have a convenient user interface.
. . . Our state-of-the-art, microprocessor
technology features fault tolerant multiprocessors that transfer bi-directional
system information via digital protocol (full duplex digital using SLIP protocol).
This ensures a clean, error-free flow signal is transferred as high resolution
digital data within the Sage meter sub-systems which makes the unit virtually
impervious to external analog noise.
FEATURES
AND BENEFITS
The
innovative Sage design features an easy-to-use menuing
system, a large format mass flow, total and temperature
display, and easy-to-use,Touch Display Screen, 4-button
keypad to integrate the functions of flow measurement
with your specific needs. You will have the flexibility
to use the local display/keypad, or a laptop, to change
configurations or to conduct basic diagnostics, including
a calibration self-check, with the Sage navigational software
(Sage VIP). At any time you can use the convenient menuing
system to change full scale values, digitally filter the
flow signal, change decimal points, set zero cutoffs, check
diagnostics, or reconfigure an insertion meter for a different
pipe size.
. . . In addition, you can order your meter configured
for up to four different gas calibrations, and simply select
the desired channel (A-D) at any time (e. g. four different
gases, sensitivities, or configurations). Or you can
order the meter calibrated for one gas (e. g. compressed
air), but have it pre-configured for up to four different
pipe sizes and full scales, so you can simply select the
desired channel (A-D) based on the application. Channels
are totally independent and each have their own full scale
accuracy statement and settings.
. . . There are numerous other
features built in to most Sage Flow Meters. For example,
continuous
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tracking
of the highest and lowest mass flow rate with built in
time and date stamps. This is a very practical feature
for determining unusual peaks in a gas process, or for
identifying excess usage by certain departments. Sage
meters provide the average flow rate for the prior hour
at any time. If you require relay outputs, Sage offers
the option of two independent, 1 amp SPDT relays on the
SIG and SRG Series that can be configured by laptop or
keypad for a variety of settings (one relay is standard
on the SIE or SRE Series), including trip-high, triplow
(with or without delays), window alarms, pulsed outputs,
timer outputs, etc.
. . . The
Series SRG includes a more robust latched 9. 3"x7. 3" Fiberglass
and Glass Windowed Remote Enclosure that can be mounted
2000 feet away from the sensor’s measurement point. The
6-conductor cable separating the sensor probe (or flow
body) from the electronics is lead-length compensated,
allowing the user to change wire length without affecting
the meter’s
accuracy or performance. In addition, the probe has an
Explosion Proof Junction Box that does not require any
electronics (all the electronics, as well as the meter
display and menuing Touch Display Screen keypad, are in
the Remote Enclosure). Thus, this easy-to-wire Junction
Box is suitable for harsh environments (see photo on page
2).
. . . Sage
also offers an OEM version of our proven, high performance
gas mass flow meter product line (Series SIL or SRL).
Sage Lite has many features of the standard product line,
but does not have a display, does not have a menuing keypad,
does not support multiple channels, and does not support
relay outputs. However it has linear outputs of flow rate
and temperature. It is offered in a 5x5x4 NEMA 4X enclosure,
or Explosion Proof Enclosure, or as a single circuit board
for customized end-user packaging.
. . If
there are any features that you require, or if you need
application assistance, feel free to contact our local
factory trained representative in your area. Refer to www.
sagemetering. com, or phone the Sage Sales or Service Staff
to assist you (866-677-7243).
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